Modeling and optimization of cutting forces and effect of turning parameters on SiCp/Al 45% vs SiCp/Al 50% metal matrix composites: a comparative study

Abstract In this study, the proposed experimental and second-order model for cutting forces were developed through several parameters, including speed, feed rate, depth of cut, two varying content SiCp. Cutting force was optimized RSM compared different percentages components SiCp/Al 45% 50%. ANOVA is used Quantitative evaluation, main effects plot along with evaluation using graphs plots residual analysis, contour plots, desirability functions optimization. It provides finding choosing proper parameters machining process. The show that during increment cut in proportion rate are able to cause increments forces. Higher speed shows a positive response both weight percentage SiCp by reducing because higher increases. A very fractional increasing trend observed percentages. Both methods such as experiment model-predicted results MMC materials thoroughly evaluated analyzing 45%, 50%, well calculated error also found an acceptable range minimal Article Highlights This study focuses on effect SiC particles forces, while comparing 50% result there isn’t amount impact nominal particles. process however, followed creates fluctuations thus increases mathematical which based box Behnken design excellent competence predicting suggesting feasible optimization good agreement values.